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蒙自CHN-DC25 CNC roll forming line
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Product Description
Functions and Features
This machine adopts a high-speed circulating operation method with a flat tray to fix the mold. High-precision numerical control completes the rolling and pressing forming process of the blank, with the following features:
1. Automatic feeding three-axis vacuum mud extrusion function. Through the vacuum mud extruder, it continuously supplies two different sizes and specifications of mud materials simultaneously for molding, solving problems such as frequent feeding, mud waste, and joint mud molding. This ensures uniform mud material, high vacuum, good plasticity, and improved product yield.
2. Using CNC rolling and pressing forming technology, the servo drive mechanism achieves rapid movement of the rolling head and micro-movement control through digital parameter adjustment, achieving precise product forming.
3. Positioning jet drying function. Using a two-stage fire ratio adjustment natural gas burner for heating, the outlet is positioned opposite the product for jetting, effectively solving problems such as inaccurate combustion temperature control, incomplete combustion, uneven drying, thermal cracking, and deformation.
4. Positioning mold tray transmission method, making the mold operation more stable and efficient.
5. Automatic cutting and feeding, automatic picking and placing of blanks. The automatic transplanting device achieves precise feeding of mud and transfer of blanks.
6. Automatic fine blank function. After the blank is demolded, it automatically performs upright fine blanking, mouth washing, and automatic center positioning.
7. The product molding size adjustment range is large, and it can flexibly adapt to the needs of different production process parameters and quickly switch product production specifications.
8. The equipment has a high degree of intelligence, stable operation, and reliable safety; the advanced hot air system design effectively guarantees the service life of the mold (more than 600 times).
9. The application of remote network control of the equipment solves problems such as rapid fault diagnosis and troubleshooting after sales.
10. This machine adopts a modular design, and the installation, debugging, operation, and maintenance are simple, energy-saving, environmentally friendly, labor-saving, and cost-reducing.
Applicable: Suitable for continuous production of standard rotary body rolling and pressing forming products.
Technical Parameters
| Serial Number | Name | CHN-DC25 |
| 1 | Equipment External Dimensions | 23500×4500×2500 |
| 2 | Forming Method | CNC Rolling and Pressing |
| 3 | Overall Weight | 12T |
| 4 | Maximum Production Capacity | 1080 pieces/hour |
| 5 | Number of Molds | 160 |
| 6 | Number of Rolling Heads | 2 |
| 7 | Maximum Mold Size | φ 248 × H180 |
| 8 | Maximum Forming Size | φ120 ×H140 (wet blank) |
| 9 | Power Consumption | 20Kw Power Supply: 380V/Ac±10%, three-phase five-wire, 50Hz |
| 10 | Drying Heat | Approximately 50,000 Kcal/hr |
| 11 | Heating System | Adjustable from room temperature to 65℃, can utilize kiln waste heat |
| 12 | Gas Pressure | 3Kpa～6Kpa (Natural Gas) |
| 13 | Compressed Air | 0.6～0.8Mpa (Clean and Filtered) |
